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production monitoring system

 

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WatchPro Display Unit - L Series

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WatchPro L Features  

Microprocessor controlled counter with constantly updated moving target based on expected shift production.

The L series WatchPro display units are used for displaying production performance information to line managers and the shop floor workforce in large manufacturing areas. They are typically mounted at the end of a production line so that all the workers on the production line can see the current production target and how close the production is to meeting that target.

Display units can be provided in a single or double sided format where the counts are displayed on both sides of the display unit.  When mounted above a production line, viewing distances of 30 to 40 metres are achievable using 125mm red LED display elements for the actual, target, and variance counts and 100mm dot matrix LED display elements for the top line of the display.

The display unit has opto-isolated inputs which are used to connect to a sensor on the production line which is used to provide the production count input to the unit; the production count is displayed on the ACTUAL line of the unit. The TARGET line of the unit is used to display the moving shift target which is the number of units that should have been produced at the current time in the shift. The VARIANCE line simply displays the difference between the actual and target figures and will be displayed as a negative number if production is behind schedule.

The top line of the display is a 10 character dot matrix display which can be used for showing the model number or a moving message display depending on individual requirements.

Workforce motivation to promote a constant output to meet production targets.

Variance display provides instantaneous feedback on performance relative to target.

Programmable shift patterns for stand-alone operation.

Large display elements for easier viewing.

Range of formats available.

L Series Display Unit Above A Production Line

L Series Technical Specifications
Construction

Brushed anodised natural aluminium extruded case. Black front panel with red display windows. 50mm white vinyl lettering for labelling of display windows.

Dimensions

Length 1100mm, height 790mm, depth 120mm (single sided) 170mm (double sided).

Weight

16kg (single sided) 20kg (double sided).

Operating Temperature Range

0 to 60 degrees Centigrade.

Mains Input

110 to 240V AC, 50 to 60 Hz, < 50 watts. Filtered IEC connector fitted with 2 Amp fast blow fuses on live/neutral lines.

Internal Supplies

24 Volts DC and 12 Volts DC.

Inputs

8 opto-isolated inputs.

Outputs

2 opto-isolated outputs, 3 open collector outputs.

Control Electronics

Embedded PC board, dot matrix boards, 125mm LED boards, I/O board.

Computer Interfaces

RS422 interface for debugging and connection to barcode reader. RJ45 connector for connection to a 10 Base-T Ethernet network.

LED displays

125mm 7 segment LED, and 100mm 7x5 dot matrix LED.

Unity Computing Ltd., Registered in Wales & England - No. 4178666.
V1.5 15.03.04